Fully Automatic Blister Machine Vacuum That Can Produce Products Directly From Raw Material Pellets

Automatic Blister Machines That Can Produce Products Directly From Raw Material Pellets

Automatic Blister Machines That Can Produce Products Directly From Raw Material Pellets, A Machine Line Produces Products Directly From Pellet Form Material.

Description

Qixing Machinery - Master the Core Technology of Blister Equipment!

Leading Position in the Field of Fully Automatic Blister Forming Machines!

The fully automatic one step extrusion blister production line effectively integrates each link of the Sheet extruder, vacuum blister forming machine, and automatic punching and cutting into one, which can significantly save production costs. the one-step automatic production line solves the dream of the vacuum blister industry that it can be produced with raw materials, and the automatic production method of one-time molding to direct packaging has basically realized the requirements of no material waste, flexible formula, rich products, power saving and labor saving, greatly enhance the core competitiveness of products.

One Step Automatic Sheet Extrusion and blister forming Integrated all in one machine Production Line

Schematic Diagram of the Process Flow of Sheet Extrusion and Blister Forming All in One Machine

Sheet Extruder

Blister Forming Machine

Product Track

Fully Automatic Punching Cutting Machine

Scope Of Application

Our machines are suitable for the following materials :

1. Thermoplastics: PP, PS, PE, EVOH, etc.

2. Thermoplastic biodegradable plastics: PBAT and PLA, etc.

3. Bio-based degradable environmentally friendly materials, fully biodegradable plant fiber materials: grain fiber, corn starch, plant straw, rice husk, rice bran, bamboo powder, wood powder, bagasse, etc.

4. Bio-based composite materials, biodegradable plant fiber blend materials: talcum powder, calcium carbonate, etc.

5. Multilayered materials, Mineral-filled materials.

Our machines are not suitable for the following materials : PET, PVC, ABS

Product Advantages

• Low Machinery Investment

Each line comes with all associated equipment that clients need to produce products: sheet extruding machine, forming machine, automatic punching machine and cutting machine, one set of customized mold and punching knife.

• Low Energy Consumption

The sheet extruding machine produces sheets directly for product forming and punching. one-time heating only, No secondary heating requires, saves power.

• Cut costs

Sheet extrusion and blister forming all in one machine, that can produce products directly from raw material pellets (including leftover materials, fillers, etc.), with one step in place to complete the extrusion sheet and plastic molding all the processing processes, which may be the equipment with the least investment, the lowest production cost and the highest production efficiency.

• Increase productivity

Our fully automatic production line Integrates extrusion, forming, cutting, stacking and counting, which can bring you more productivity.

• Adapt Multi-Material

PP, PS, PE, EVOH, PLA, PBAT, plant straw, rice husk, rice bran, bamboo powder, starch and other compostable plant fiber.

• Multi-Application

By changing mold, the machine line is able to produce takeaway boxes, fast food boxes, burger boxes, cake box, bread box, sandwich box, various food containers, clamshell boxes, takeout boxes, fruit and vegetable packaging boxes, supermarket food tray, bowl, plates, etc. All molds can be customized according to the client's needs.

• Wide range of applications

This machine is particularly advantageous for food lunch box products, and can also be widely used in the production of food, electronics, toys, hardware and other packaging products, as well as the inner tray of industrial packaging products.

• Durable and Reliable

The machine line is able to be running 24 hours without problem, Only Requires basic maintenance.

• No material wastage

Side material can be smashed and re-mixed to be used again. There is no material wastage, no gas pollution, and no water pollution during the production process.

• Save money

The machine reduces investment by about 50%, saving 30% of electricity, improving efficiency by 30%, reducing labor intensity, and enhancing economic benefits.

• High Automation and Easy Operation

Two workers are able to operate the full line each shift. One worker for packing and one for side material re-usage, saves labor costs.

FAQ :

Q: Does the machine use raw material particles or rolls?

A: The machine is made of raw material particles and does not require the purchase of rolls, similar to the injection molding machine mode.

Q: Is the machine automatic? How many people are needed?

A: The flipper is automatic, the raw materials are fed in, and a packaging worker can pack them later. It can also be semi-automatic. For configuration issues, just add a cutting machine. Automatic general two persons, one packer and one mechanic. The translation machine is semi-automatic, and raw materials are fed in. After production, an additional punching machine is needed for punching and cutting.

The backend process of the product is similar to traditional vacuum molding machines, it can also be fully automatic, and for configuration issues, adding a fully connected laser cutting die punch machine is enough. But its transportation machine must be upgraded, therefore using the traditional old machine, the total investment in the equipment will increase significantly.

Q: What materials can machines make?

A: Plastic: PP PS PE Fillers: calcium carbonate, talc powder, barium sulfate, etc

Biodegradable: Biobased materials such as corn starch, straw, bamboo powder, wood powder, and other granular masterbatches.

Total degradation category: PLA PLA and PBAT or OBS with composite material particles such as bio based materials or calcium carbonate

Q: Can materials from the same machine be interchangeable? Can bio based materials such as corn starch, straw, etc. be made directly from powdered or raw materials?

A: The above materials, except for pure PLA that requires specialized screws, can be used universally. If pure PLA needs to be made in the future, the screws can be replaced.

For biodegradable bio based materials, of course, there are also specialized exhaust type screws. Currently, in the material market, there is no need for specialized types.

Biobased materials such as corn starch and straw can be directly made from powdered materials or raw materials (such as corn kernels and straw sticks), and require the use of granular masterbatch prepared by the material factory.

Q: How much land does the machine occupy? How much does the factory require?

A: The length of the machine is basically about 15 meters, and the width is about 2 meters, which means the factory covers an area of about 30 square meters, including raw material warehouses and finished product warehouses. It is recommended to have a machine of 300 square meters, and no less than 200 square meters is recommended.

Q: How much electricity, water, and gas does the machine require?

A: The water and electricity required by the machine vary depending on the configuration. Electricity and gas are different, just like water.

Electricity: For example, the most commonly used three screw (90/90/65) and four screw (90/70/70/65) have a total installed power of about 150KW, with a general requirement of 80KW for incoming power and an hourly power consumption of about 60KW, while single screw 90 only requires less than half.

Air: A set of equipment using a pneumatic punch requires about 1 cubic meter of air, which means a screw air compressor of 7.5KW or above is required. For an electric punch, each machine only requires 0.36 cubic meters of air, and a maximum of 3KW or above air compressor is sufficient.

Q: If you purchase a regular translation machine, you also need a cubic meter of air.

A: Water: Water is only used to cool the drum, and a household water storage tank weighing over 500 kilograms is sufficient. Water is recycled water.

Q: Why are machines divided into single screw, double screw, three screw, and four screw?

A: Single screw sheet material is usually used for single layer production of brand new single color products, or single color products with low requirements for filling materials. Double screw is a three-layer co extrusion, which is ABA. The inner and outer layers are brand new materials, and the middle layer is filled with filling materials, leftover materials, color masterbatch, etc. Generally, it is also used for single color production to reduce costs and increase extrusion volume.

Three screw is a four layer co extrusion, ABCA, with an additional layer between the two layers of new material, used for bicolor production and increasing extrusion volume.

The four screw is a five layer co extrusion, ABCDA. Compared with the three screw, the power is the same, and the extrusion amount is slightly higher. It is mainly one more layer than the three screw, and it is the main screw. The middle layer is filled with more filler and leftover materials, without adding color masterbatch. Under the same material cost, the color layer can increase the proportion of new materials, which not only greatly saves the cost of color masterbatch, but also makes the product texture more delicate.

Q: Which configuration should I choose when purchasing?

A: This depends on the existing products to be made, the subsequent development plan, and the reserved process materials to save material costs after progress. Generally, it is recommended to have three or more screws, which not only have a large extrusion amount but also have a relatively flexible process.

Q: Is the number of screws controlled separately? Can we only open one or two screws when making monochrome?

A: Yes, it can be controlled separately. You can open several screws as needed, or add the same material to several screws to increase extrusion volume and increase production.

Q: A three screw or four screw machine with a power consumption of 60KW per hour feels like it consumes a lot of electricity. How much does a typical lunch box cost? What is the profit?

A: Power consumption is relative, depending on the output. For example, making a four compartment lunch box with a connected cover can produce one ton of products in about 4 hours, and the electricity cost is about 200 yuan. The electricity cost for one box is only RMB 1 cent. Of course, not all products are the same. Generally speaking, when the production speed is similar, the thicker and heavier the box, the lower the electricity cost per gram. There is no unified standard for the cost of a meal box. Similarly, taking a connected four cell lunch box as an example, different customers use PP and filling materials in a ratio of 1:1 to 1:6, and the material cost varies. Even if one ton is produced in five hours for four cell lunch boxes, labor, electricity, cardboard boxes, rent, etc. are generally around 1000. That is to say, the cost per ton of box is equal to the material cost plus about 1000. Of course, there are some very thin products, such as new rice dumpling tray and jiaozi tray. The production cost per ton must be more than 1000, but the profit of this box is generally higher and complements each other. Therefore, as long as the box can be produced by our equipment, it may be the box with the least investment, the lowest production cost and higher output. As for the profit margin, it depends on the regional market, personal sales ability, and cost control. As long as others are doing it, there will definitely be profits. In short, if we are interested in this industry, our equipment should be the first choice.

Q: How many sets of molds can a machine make? How much is a set of molds.

A: The machine can change molds without quantity limit. The forming molds are generally between 10000 and 18000, and some products may have prices lower or higher than this range. Commonly used aluminum molds are generally between 12000 and 14000. The hardware stamping die ranges from 9000 to 11000, usually around 10000 yuan. Products of the same size can use a common stamping die.

Q: Is the machine in stock and how long is the delivery time?

A: The machine is out of stock, and customization starts with a deposit. The delivery time is usually 30 working days, which is equivalent to the mold opening time. That is to say, once the mold is opened and debugged, the machine can be shipped.

Q: What if I don't understand the formula and can't operate a machine? How long is the machine warranty time?

A: When ordering a machine to open a mold, we will arrange to open the mold based on your product. Our engineer will communicate with you about the materials (formulas) to be prepared based on your product. They will provide free on-site installation and debug qualified products based on the samples, and train employees on machine operation. The machine is guaranteed for one year. Long term formula and technical guidance.

Q: How to choose pneumatic punch, hydraulic punch, electric punch, and servo punch?

A: We have all of the above punches as comparisons in our factory, if the customer has a request, we can do them all. Currently, the conventional ones are pneumatic and servo punches.

The oil pressure punch is dirty and prone to contaminating the product. Moreover, the unstable oil pressure can lead to a high scrap rate, resulting in product cutting and easy knife damage,

As a transitional product of servo punching machines, electric cam punching machines use electric motors to drive the punching knife through the crankshaft, with low sound, low vibration, high accuracy, and automatic counting and stacking. They were our main products in the first five years and have been replaced by servo punching machines.

There are two types of servo punching machines. One is simply to replace the cylinder of the pneumatic punching machine with an electric cylinder, which is driven by a servo motor. It is a transitional product before the electric punching machine comes out, with low force and forced to make many holes in the top plate of the punching machine to reduce weight. The screw rod is used to drive the punching knife, which is easily damaged. Moreover, the vibration and sound of the punching machine are not fundamentally improved compared to pneumatic punching machines. This plan is phased out, and the other one is the mainstream servo punch machine in our factory, which is similar to the Japanese Asano servo punch machine and has made corresponding improvements based on product characteristics. It has the characteristics of high accuracy, high speed, and low sound.

The reason for retaining the pneumatic punch is because it has a high cost-effectiveness, which some customers will adopt, and some specific products using pneumatic punches have better cutting effects, such as duck blood boxes. The disadvantages are high vibration and loud sound. Of course, we have achieved the industry's only integrated servo feeding and punching. Compared to similar products, we still have significant advantages in terms of speed stability and adjustment convenience.

Q: Why are punch presses divided into forward and reverse punches

A: In the punching machine industry, there is generally forward punching, and our factory has both forward punching and reverse punching, which are patented products. Products with flipped edges, such as fast food boxes, can only be faster, more stable, and more accurate with backflushing. For flipped products, using forward flushing has a high scrap rate, slow speed, is easy to cut, is easy to squeeze, and can cause damage to the knife.

There is also a type of punch that is suitable for automatic connection punching of the translation machine, using a full version laser knife mode. Currently, there are no open orders to the public.

Q: How to pay for the machine? Can the machine payment be made in installments?

Deposit plus final payment, payment upon delivery. Our factory adheres to the cost-effectiveness approach, so there is no installment plan in the factory. If the qualifications are suitable, you can do the installment plan in the bank, and the company will assist in contacting the bank to handle it.

Q: Can you arrange for customers to visit near me? Is the machine mature?

A: Please come to our own factory for inspection. This is a respect for our existing customers, and we kindly ask for your understanding.

The machine has been quite mature, from 94 to 27 years now, our factory only produces this type of equipment to this day.

Q: Are there still many unclear questions after reading?

A: This is only a preliminary summary of the issues that many customers are concerned about. Please combine the machine introduction and video I sent you to further deepen our understanding. Then, we can communicate and introduce it again in a targeted manner until you understand it. Of course, it is best to come to the factory for inspection.

Q: What is the most important aspect of cross industry investment in this industry?

A: There is no need to worry about production, and as long as someone does it, there is no need to worry about profits. The most important thing is capital and sales, especially sales. If you don't have sales channels or sales experience, invest carefully.