Payment & Shipping Terms:
|Features:||Multi Layer Co Extrusion, Complete In One Step||Condition:||New|
|Warranty:||1 Year||COLOR:||Can Be Customized|
|Voltage:||AC380V 50/60HZ 3 PHASE, Customization||Driven Type:||Electric, Pneumatic Or Servo Motor|
|Port:||Shanghai Port, Ningbo Port||After-sales Service Provided:||Engineers Available To Service Machinery Overseas, Video Technical Support, Online Support|
|Product Name:||Sugarcane Bagasse Plates Manufacturing Machine||Advantage:||Low Energy Consumption, Low Machinery Investment, Cut Costs, Increase Productivity|
|Adapt Material:||Adapt Multi-Material, PP, PS, PE, EVOH, PLA, PBAT, Plant Straw, Rice Husk, Rice Bran, Bamboo Powder, Starch And Other Compostable Plant Fiber.||Screw:||Three / Triple Screw Extruder Machine|
sugarcane plate making machine,
Biodegradable Tableware Machine QIXING,
bagasse molding machine
With Biodegradable Disposable Plate Making Machine
in Your Tool Collection, You Will Be Able to Create Various Shapes of Food Tableware Containers From Pellets and Powders.
Qixing provides flexible integral solutions for you and offers an extensive range of packaging Blister Vacuum Forming Thermoforming Machines, especially for food containers blister packaging. Such as lunch boxes, trays, bowls, dishes, etc. Whether manual, semi-automatic or fully automated, Qixing has the right equipment for your packaging job. Our machines can be fully adapted to your needs. Many options can be added to even extend those demands. Also, tailor-made solutions based on our existing machines can be realized, Possibilities are endless.
The fully automatic one step extrusion blister production line effectively integrates each link of the Sheet extruder, vacuum blister forming machine, and automatic punching and cutting into one, which can significantly save production costs. the one-step automatic production line solves the dream of the vacuum blister industry that it can be produced with raw materials, and the automatic production method of one-time molding to direct packaging has basically realized the requirements of no material waste, flexible formula, rich products, power saving and labor saving, greatly enhance the core competitiveness of products.
Our entire range of machines mainly includes four machines:
1. Sheet Extrusion Line
2. Blister Forming Machine
3. Punching Cutting Machine
4. Smash Grinder (for recycling scrap edge into raw material granules)
Easy lift angle
Easy to open and close, easy to use
Buckle cover tightly
Good sealing, not easy to leak
Plus fixed type, strong pressure resistance
Not easily deformed
Automatic Sheet Extrusion and blister forming All in one Integrated machine Production Line
Schematic Diagram of the Process Flow of Sheet Extrusion and Blister Forming All in One Machine
Mechanical structure diagram
Sheet Extruder Line
First, prepare the raw material granules needed to make the product.
Granules are then melted and thoroughly mixed in the extruder part of the machine. Then, it comes out of the extruder outlet valve in the form of a paste-like sheet due to high pressure and high temperature. The dough taken out from the colander part of the machine is pressed between the colander rollers and adjusted to the specified thickness. The obtained roll is hardened and the width of the sheet is determined based on the relevant tableware required sheet. The produced roll enters the “roll collector” part of the machine. Finally, the output sheet of the conveyor part is collected as a roll on special rods.
Blister Molding Machine
Blister machine is also called thermoforming machine, Vacuum forming machine. It is a machine that sucks thermoplastic plastic or Bio-based degradable environmentally friendly materials rolls such as PP, PS, PE, EVOH, PBAT, PLA, etc., into various shapes of food containers packaging boxes, bowls, plates, trays and other products.
Conveyor rails on the blister machine, including racks, chains, gears, support rods, limit rods, auxiliary rods, motors, etc.
Punching and Cutting Machine
The punching machine is a kind of mechanical equipment that, after the raw materials are installed, driven by the power mechanism, the punching die acts on the material to complete the punching. The punching machine can perform operations such as sheet processing, stamping, molding, embossing, etc. to force the metal into the mold.
The cutting machine is used for the division and cutting of sheets in all walks of life, it does not need any mold; it is controlled by the system software, and then directly cuts the product, as long as the corresponding parameters are set on the operating platform, the computer The corresponding instructions are transmitted to the cutting machine; the cutting machine will quickly cut according to the accepted design drawings, with high automation procedures and simple operation. It is also the cutting equipment used in our Integrated all-in-one sheet extrusion and blister forming machines.
The Smashing Machine (for recycling scrap edge into raw material granules)
The extra sheets obtained from the Blister thermoforming machines enter the crushing recycling machine also called the smash recycle machine grinder or grinding machine at the end of the biodegradable tableware production line. All the remaining sheets are grind and later enter the mixing room. After mixing and pulverizing, the grinded sheets are mixed with corn starch and other additives and again enter the granule making machine, which is the start of a biodegradable tableware production line. As it is clear from this description, the waste of producing biodegradable tableware is zero. Therefore, all raw materials are used in the line by different types of biodegradable machinery.
|Cut costs||Sheet extrusion and blister forming all in one integrated machine, that can produce products directly from raw material pellets (including leftover materials, fillers, etc.), with one step in place to complete the extrusion sheet and plastic molding all the processing processes, which may be the equipment with the least investment, the lowest production cost and the highest production efficiency.|
|Increase productivity||Our fully automatic production line Integrates extrusion, forming, cutting, stacking and counting, which can bring you more productivity.|
|Low Machinery Investment||Each line comes with all associated equipment that clients need to produce products: sheet extruding machine, forming machine, automatic punching machine and cutting machine, one set of customized mold and punching knife.|
|Low Energy Consumption||The sheet extruding machine produces sheets directly for product forming and punching. one-time heating only, No secondary heating requires, saves power.|
|Adapt Multi-Material||PP, PS, PE, EVOH, PLA, PBAT, plant straw, rice husk, rice bran, bamboo powder, starch and other compostable plant fiber.|
|Multi-Application||By changing mold, the machine line is able to produce takeaway boxes, fast food boxes, burger boxes, cake boxes, bread boxes, sandwich boxes, various food containers, clamshell boxes, takeout boxes, fruit and vegetable packaging boxes, supermarket food tray, bowl, plates, etc. All molds can be customized according to the client's needs.|
|Wide range of applications||This machine is particularly advantageous for food lunch box products, and can also be widely used in the production of food, electronics, toys, hardware and other packaging products, as well as the inner tray of industrial packaging products.|
|Durable and Reliable||The machine line is able to be running 24 hours without problem, Only Requires essential maintenance.|
|No material wastage||Side material can be smashed and re-mixed to be used again. There is no material wastage, gas, or water pollution during the production process.|
|High Automation and Easy Operation||Two workers are able to operate the full line each shift. One worker for packing and one for side material re-usage saves labor costs.|
|Save money||The machine reduces investment by about 50%, saving 30% of electricity, improving efficiency by 30%, reducing labor intensity, and enhancing economic benefits.|
Scope Of Application
Our machines are suitable for the following materials :
1. Thermoplastics: PP, PS, PE, EVOH, etc.
2. Thermoplastic biodegradable plastics: PBAT and PLA, etc.
3. Bio-based degradable environmentally friendly materials, fully biodegradable plant fiber materials: grain fiber, corn starch, plant straw, rice husk, rice bran, bamboo powder, wood powder, bagasse, etc.
4. Bio-based composite materials, biodegradable plant fiber blend materials: talcum powder, calcium carbonate, etc.
5. Multilayered materials, Mineral-filled materials.
Our machines are not suitable for the following materials : PET, PVC, ABS
|Tri Screw One Step Sheet Extrusion Blister Forming Integrated Machine Configuration|
|ф90/90/65/ three / triple screw extruder||one||Four-layer co-extrusion ABCA|
|1250 high speed chain forming machine||one||Form in 0.2 seconds|
|1250 pneumatic forward/recoil punch||one||Sent pieces with the servo.
Can be replaced by a servo punch or automatic counting automatic stacking low noise electric punch.
|Cast aluminum mold||one||You can change that for CNC carved aluminum mold|
|Press cutter||one||Hardware mold|
|The Main Parameters of QH-90/90/65|
|Max output per hour||315-375kg||Electric consumption per hour||55-60KW|
|Maximum molding area||850MM*300MM||Production speed||45-60 mode/min|
|Maximum molding depth||80MM-120MM||Operator needed||2|
|Vacuum forming speed||0.2 seconds||Dimension of the product||Length:12.5-15M, Width:2M|
|Product thickness range||0.2MM-0.9MM||The Whole weight of the product||6.8 ton|
|The Main Parameters of QX90/90/65 Triple Screw Automatic Production Line|
|Layered device||page-swinging ABCA||Ogilvy|
|90 Net changer *2||Type 120||Ogilvy||Hydraulic net changing|
|65 Net changer||Type 100||Ogilvy||Hydraulic net changing|
|90 Gear box||Type 200||Fen jin|
|65 Gear box||Type 173||Fen jin|
|The 90 screw *2||90*3000||Jing Zheng|
|The 65 screw||65*2100||Jing Zheng|
|The 90 motor *2||30KW||Zhe Jiang Great speed|
|The 65 motor||11KW||Zhe Jiang Great speed|
|The 90 inverter *2||30KW||Wei Chuang|
|The 65 inverter||11KW||Wei Chuang|
|Temperature controlled circuit breaker||Solid state relay||Meg 90A|
|Heating coil||Infrared ray|
|Hydraulic station||Three way manual valve|
|Forming machine||high speed forming machine||850MM||Form in 0.2 seconds||vacuum pump included|
|Automatic punching cutting machine||pneumatic forward/recoil punch||850MM||sent pieces with the servo|
|Mould||One set||Along with the sample|
|Wearing parts||One set|
Auxiliary Equipment (Optional, Available for Purchase on Behalf Of)
|High Collocation Fully Automatic Feeding Machine|
|700CM Pulverizer||1||You can buy it yourself from the local factory, if you don’t need fully automatic material feeding machines, three mixing pots and one pulverizer machine are enough, if you have these machines in your factory you can spare the money.|
|One ton stand mixer||1|
|0.5 ton stand mixer||1|
|3.5M fully automatic material feeding machine||2|